Equipment List - Prayas Shala

Electrical Discharge Machining (EDM)

Electrical Discharge Machining (EDM)

Electrical discharge machining (EDM), also known as spark erosion machine and wire burning, is a manufacturing process whereby a desired shape is obtained by using electrical discharges (sparks).

Modal: S-35 Micro | Make: Sparkonix
Work Tank: 800 x 500 x 325 mm | Work Table: 550 x 350 mm
Travel (mm): X - 300, Y - 200, Z - 200
Max Job Weight: 300 Kg | Max Job Height: 275 mm
Material Support: Any conductive and Hard metals

Operation area: EDM is a powerful non-conventional machining technique with ability to machine any conductive material, Useful to machining complex geometry parts specially in die mold as well as general machining.


Manual Surface Grinder

Manual Surface Grinder

Grinding is the process of removing metal by the application of abrasives which are bonded to form a rotating wheel. When the moving abrasive particles contact the workpiece, they act as tiny cutting tools, each particle cutting a tiny chip from the workpiece.

Modal: M7125 | Make: Bhavya Machine Tools
Grinding Capacity: 500 x 250 x 350 mm
Maximum Distance from the Spindle Centre to the Worktable Surface: 430 mm
Safety Load of Bench (in max.): 100 Kg
Spindle Motor: 1.1 Kw | Spindle Speed: 2850 r/min
Material Support: Metal

Operation area: The Manual Surface Grinder is mainly used in the finishing process of Metal to smooth and polish the surface of metal for better Surface roughness (Ra Value) and high accuracy of shape and dimension.


Vertical machining center - VMC

Vertical Machining Center (VMC)

VMC is a type of CNC machine, typically enclosed and most often used for cutting metal. VMC series machines are vertical drillers controlled by the CNC(computer numerical controlled) for cutting, which can carry out milling, drilling, boring and tapping.

Modal: VF2/YT | Make: HAAS
Travel (XxYxZ) mm: 762 x 508 x 508
Spindle Nose to Table: 102 - 610mm | Spindle Speed: 10000 rpm
Taper: CT or BT 40 | Table (LxW) mm: 914 x 457
Max Weight on Table (evenly distributed): 1361 Kg
Material Support: Metal

Operation area: Facing, Pocket milling, 3D Path milling in 3 Axis, Drilling, Tapping, internal and external threading, End mills operations.


VMC simulator

VMC Simulator

A full-function VMC control – without the machine.

Modal: CSMD | Make: HASS
Lightweight design, Built-in USB, Ethernet, and WiFi connectivity, Haas Visual Programming System, Mill and lathe control software

Operation area: VMC Simulator is perfect for classroom training and on-site control demonstrations. Teach programming and machine operation using a real, full-function Haas control panel and keypad.


PCB Prototyping Machine

PCB Prototyping Machine

Printed circuit board milling is the process of removing areas of copper from a sheet of printed circuit board material to recreate the pads, signal traces and structures according to patterns from a digital circuit board plan known as a layout file.

Modal: Autolab | Make: MITS
Spindle Speed: 62000 RPM | Width Line & Space: 0.1 mm
Working Area (X/Y/Z): 229 x 300 x 45 mm Drilling: 0.2 - 3.175 mm
Maximum Thickness of Processed Material: 30 mm
Minimum thickness of Processed Material: 0.2 mm
Tool Change: Automatic/10 | Camera System: Standard 30x
Material Support: FR-4 board, Paper phenol, Teflon, Strontium titanate, aluminium, and acrylic

Operation area: PCBs can be produced within the lab. A single machine can be used for milling, drilling and cutting the PCB.


Nvidia Jetson TX2 Development Kit

Nvidia Jetson TX2 Development Kit

The Jetson TX2 Developer Kit gives you a fast, easy way to develop hardware and software for the Jetson TX2 AI supercomputer on a module. It exposes the hardware capabilities and interfaces of the module and is supported by NVIDIA Jetpack—a complete SDK that includes the BSP and libraries.

Modal: Jetson TX2 Developer Kit - Nvidia Jetson
Make: Nvidia | Camera: 5 MP Fixed Focus MIPI CSI
Power: External 19V AC Adapter
Specifications: NVIDIA Pascal™ Architecture GPU, 2 Denver 64-bit CPUs + Quad-Core A57 Complex, 8 GB L128 bit DDR4 Memory, 32 GB eMMC 5.1 Flash Storage, Connectivity to 802.11ac
Wi-Fi and Bluetooth: Enabled Devices | 10/100/1000BASE: T Ethernet

Operation area: Artificial Intelligence, deep learning, computer vision, GPU computing, multimedia processing, and much more.


Inforce SYS6601 Development Kit

Inforce SYS6601 Development Kit

Build the most advanced embedded systems based on Linux and Android OS using superior multicore performance, immersive graphics, and an energy efficient platform for exceptionally long battery life and miniaturized industrial designs

Modal: SYS6601 Developer Kit | Make: Inforce | Specifications: GPU: Adreno™ 530 GPU
CPU: Qualcomm Snapdragon 820 quad core ARMv8 processor (2 Gold + 2 Silver cores)
DSP: Hexagon™ 680 DSP with dual-Hexagon vector processor
ISP: Spectra™14-bit dual Image Signal Processors
Memory: 4GB LPDDR4 | Storage: 64GB UFS 2.0 gear 3 | Camera: 3x MIPI-CSI | Power: +3.3V/6A
Connectivity: Bluetooth 4.1 & 2×2 dual band 802.11 b/g/n/ac Wi-Fi and GPS

Operation area: Advanced Embedded Systems development such as High-end industrial IoT systems, Advanced portable and connected medical systems, Next - gen augmented and virtual reality, Video analytics, computer vision, etc


dSpace (Advance Control Education Kit (ACE))

dSpace (Advance Control Education Kit (ACE))

The dSpace(Digital Signal Processing And Control Engineering) is an advanced control education kit.

Modal: ACE_MLBX_1302T_DE | Make: dSpace | MicroLabBox: Top Panel Variant with BNC
Connectors Processor: NXP (Freescale) QorlQ P5020 dual-core 2 GHz + NXP (Freescale) QorlQ P1011 800 MHz
Memory: 1 GB DRAM + 128 MB flash | FPGA: Xilinx® Kintex®-7 XC7K325T
Analog Input: 8 14-bit channels 10 Msps + 24 16-bit channels 1 Msps, differential (-10..10 V)
Analog Output: 16 16-bit channels 1 Msps (-10 ... 10 V, ± 8 mA)
Digital I/O: 48 bidirectional channels 2.5/3.3/5 V

Operation area: The dSpacelets you set up your control, test or measurement applications quickly and easily, and helps you turn your new control concepts into reality. The dSpace system is very easy to integrate in Simulink, and the generation of the code for its processor can be started directly in Matlab. More than 100 I/O channels of different types make MicroLabBox a versatile system that can be used in mechatronic research and development areas, such as robotics, medical engineering, electric drives control, renewable energy, vehicle engineering or aerospace.


Digital Storage Oscilloscope

Digital Storage Oscilloscope

GDS2072 is used for Observing the shape of voltage waveforms, especially periodic waveforms. The main purpose of an oscilloscope is to display electronic signals for analysis.

Modal: GDS 2072A | Make: GWINSTEK | Bandwidth: 70 MHz
Rise Time: 5 ns | Sampling Rate: 2 GS/s
Channels: 2 Input Channel | Logic Analyzer: 8 Digital Channels
Function Generator: 5MHz | Enhanced Search: Waveform Search option

Operation area: Test & Measurement,Embedded Design & Development, Maintenance & Repair


Soldering & Desoldering Station

Soldering & Desoldering Station

MFR1351 is used for Soldering, Desoldering and Modular Rework of SMD and Through Hole Components on PCB.

Modal: MFR1351 | Make: Metcal
Idle Tip temperature stability: +/- 1.1°C (34°F) in still air
Dual switchable output (60 Watts) Powered by Smartheat® Technology

Operation area: Soldering and Desoldering


Fluid Dispenser

Fluid Dispenser

The DX-250 Series Digital Dispenser/Controller is economical, highly accurate and repeatable micro-air dispensing system.

Modal: DX250 | Make: Metcal
Operating Pressure: 0 - 6.9 bar (0 - 100 psi) | Timing Range: 0.020 - 60 seconds
Digital timer and vacuum control for all types of fluids

Operation area: Where accurate and repeatable micro-air fluid dispensing is used such as Electronics assembly, etc


SMD Rework Station

SMD Rework Station

The MRS-1100A Modular Rework System is an integrated convection rework system. The MRS-1100A consists of a convection tool, a preheater, an adjustable tool holder, and a freestanding board holder to create a manually assisted rework system.

Modal: MRS1100A | Make: Metcal
Rated Power: 1200 W | Source Temperature: 25 - 400 °C (77 - 752 °F)
Heating Method: Convection | Airflow: 538 l/min (19 cfm) Series of nozzles

Operation area: For the removal and reflow of BGA/CSP and SMT components.


Dobot (Robotic Arm)

Dobot (Robotic Arm)

Dobot is a Programmable Mechanical robotic arm. It can write, draw, move and grab things by following your orders, laser cut, solder the PCB board and work with 3D printing pen.

Modal: Dobot Magician | Make: Dobot (Integrity Robotics)
4-axis robotic arm with 0.2mm positioning repeatability, Gripper, 3D Printing Kit, Writing and Drawing Kit, Vacuum Pump Kit, Bluetooth Module, Wi-Fi Module, Laser Engraving Kit

Operation area: To learn Robotics, Industry 4.0, etc.


Arbitrary Function Generator (25MHz, Dual Channel, Arbitrary Function Generator)

Arbitrary Function Generator (25MHz, Dual Channel, Arbitrary Function Generator)

An Arbitrary Function generator (AFG) is a piece of electronic test equipment used to generate electrical waveforms. These waveforms can be either repetitive or single-shot (once only).

Modal: AFG_2225 | Make: GWINSTEK | Frequency Range: 1uHz~25MHz
Waveforms: Sine, Square, Ramp, Pulse, Noise, ARB | Sampling Rate: 120 Msa/s
Channels: 2 Output Channel | Amplitude Resolution: 10 bits
Couple, Tracking, Phase Operations of Dual Channel, AM/FM/PM/FSK/SUM/Sweep/Burst and Frequency Counter

Operation area: Test & Measurement, Embedded Design & Development, Maintenance & Repair


Workstation

Workstation

A workstation is a special computer designed for technical or scientific applications. Workstations offer higher performance, especially with respect to CPU and graphics, memory capacity, and multitasking capability.

Modal: T3620 | Make: Dell | Processor: Intel® Xeon® Processor E3-1200 v5 @ 3.3GHz
RAM: 16GB | OS: Windows 10 Professional 64 Bit
GPU: 2GB NVIDIA Quadro P620(512 CUDA Cores) | Storage: 1TB
I/O: USB 2.0, USB 3.0, PS2, DisplayPort, HDMI, RJ45 Network Connector, Serial, SATA 6Gb/s
Audio Controller and Internal Speakers DVDRW

Operation area: Workstations can be used for the visualisation and manipulation of different types of complex data such as 3D mechanical design, engineering simulation, animation, rendering of images, mathematical plots etc.


Vinyl Cutter

Vinyl Cutter

The Vinyl cutter is a cutting device which can be controlled by a computer.

Modal: Roland GS24 | Make: Roland | Loadable material width: 50 to 700 mm
Maximum cutting area (W x L): 584 x 25000 mm | Cutting speed: 10 to 500 mm/sec
Material: Vinyl, Paint Mask, Reflective Vinyls, Twill, Heat Transfer, Sandblast Materials, Urethane Paint Protection Films and more.

Operation area: To make signage, decals, and Graphics and can cut heat-applied materials for your apparel (T-Shirts, Jackets, caps and more).


3D Printer -Ultimaker

3D Printer -Ultimaker

Ultimaker 3D printer makes three dimensional solid objects by using fused deposition modeling Technic and digital Information.

Modal: Ultimaker 3 | Make: Ultimaker | Nozzle Diameter: 0.4 mm | Layer Resolution: 0.02-0.2 mm
Print Technology: Fused filament fabrication (FFF) | Print Head: Dual extrusion
Build Volume: Single nozzle (215 x 215 x 200 mm) Dual Nozzle (197 x 215 x 200 mm)
Filament diameter: 2.85 mm | Supported materials: Nylon, PLA, ABS, CPE, CPE+, PVA, PC, TPU 95A, PP, and Breakaway
Supported file types: STL, OBJ, X3D, 3MF, BMP, GIF, JPG, PNG

Operation area: 3D Prototype development


3D Printer -Engineering Techniques

3D Printer -Engineering Techniques

3D printing is an additive manufacturing process that creates 3 dimensional objects from 3dimensional digital information

Modal: ETV200D | Make: Engineering Technique | Nozzle Diameter: 0.4 mm | Layer Resolution: 0.05 mm
Print Technology: Fused filament fabrication (FFF) / Fused Deposition Modeling (FDM)
Build Volume: 200 x 200 x 200mm | Filament diameter: 1.75 mm | Print Head: Dual extrusion
Supported materials: ABS, PLA, Flexible, Wooden, Copper Metal Filament And Supports: Soluble Support Material
Supported file types: STL, JPG, PNG, BMP

Operation area: 3D Prototype development


Arc welding unit

Arc welding unit

Arc welding is the process of joining metal using electricity. This process uses electricity to create enough heat to melt the metal and fuse it together during cooling.

Modal: Relon Arc 400 Inverter Welding Machine | Make: Yogi Techno Weld
Output Current Range: 30~400 A | ARC Force Current Range: 0~135A | Efficiency: 85% | Technology: IGBT Inverter Material
Support: Metal

Operation area: Welding


Portable Gas Welding Unit

Portable Gas Welding Unit

Gas Welding is a process that uses acetylene and oxygen to weld(Joining Metal) or cut metals.

Supplier: Yogi Techno Weld, Acetylene Gas Cylinder, Oxygen Gas Cylinder, Torch, Acetylene Regulator, Oxygen Regulator, Hose Clamp, Hose Pipe
Material Support: Metal

Operation area: Cutting and Welding metals


Granite Surface Plate with Stand

Granite Surface Plate with Stand

Granite Surface Plate is used as a measuring base.

Modal: Granite Surface Plate
Make: Micro Flat Datums Pvt. Ltd.
Size: 1000 x 1000 x 150 mm
Gr-0 Accuracy

Operation area: A surface plate is a solid, flat plate used as the main horizontal reference plane for precision inspection, marking out (layout), and tooling setup.


Digital Metallurgical Microscope

Digital Metallurgical Microscope

A Metallurgical Microscope refers to a high power microscope used for the purpose of viewing opaque objects (objects in which light cannot pass through).

Modal: DQS 5I | Make: Daksh | Head: Trinocular Observation Head Inclined at 45°
Eyepieces: Wide Field 10X(Ø 22mm) | Mechanical stage: 240 mm X 180 mm | Illumination Unit: 12V 100W halogen lamp
Objectives: Plan Achromatic with 10X Magnification(50X, 100X, 200X, 500X, 1000X dry)
Materials Supported: Metals, ceramics, and other materials

Operation area: Metallurgical microscopes are used for metallurgical inspection, including metals, ceramics, and other materials.


Digital Ultrasonic Flaw Detector

Digital Ultrasonic Flaw Detector

Modal: EINSTEIN - II TFT | Make: Modsonic | Test Range: 10 mm to 5000 mm
Velocity: 1000 m/s to 9999 m/s | Frequency: 0.5 MHz to 10 MHz | Display: Colour LCD/TFT
Materials Supported: Metals, composites, plastics, and ceramics

Operation area: The propagation of Ultrasonic High Frequency sound waves through solid materials have been used to detect hidden cracks, voids, porosity, and other internal discontinuities in metals, composites, plastics, and ceramics.